Indian Marble Manufacturing and Processing Operations

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Marble extraction, sawing, and polishing are three prime functions done by marble stone processing factories and units. Marble manufacturing and processing operations matter the most when it comes to getting the best out of rough marble blocks. Colorful marble products are known for the factors of utilization, compressive strength, low cost, and sustainability. That is why marble is making its way to homes and offices for many construction applications. The manufacturing of marble is a lengthy process and it consumes days and months.

When it comes to different marble processing stages, lots of activities are done at marble quarries and factories. These activities include marble mining; arrival and unloading of marble blocks; marble cutting; strengthening and polishing; slab storage, and loading. At a broader level, we can divide Indian marble manufacturing and processing operations into three bigger categories including marble quarry process, factory process, and polishing. Read this content and find out how these three activities make a big difference.

Green Marble Block
Green marble blocks separated from giant-size marble rocks at a marble quarry

Marble Processing and Manufacturing Operations in India

In the above passage, it has been discussed that every marble stone has to pass through three different stages. These stages make a rough-looking marble stone into a perfect and fit-to-use product. Generally, marble stone experts split each marble block from granite rocks based on the block size, tonnes, streaks, cracks, and cleanness. India is a big marble stone hub which is famous for marble manufacturing and supplying. Let’s read all three processes that can make a big difference. These include:

Marble quarry process

It is the first stage of marble processing that helps you get a standard or custom height, width, and dimension marble block stone. The process of getting marble in the raw form starts with the selection of a marble quarry. The activities involved in a marble quarrying process include:

Identification/exploration of a quarry location
This prime activity relates to the identification of a quarry located in North and South India. Some marble colors are available in North India whereas some are found in South India. After the selection of a marble quarrying location, experts take a sample to measure its color and characteristics. Once stone experts get approval from the client-side, they start the quarrying process.

Drilling of big rocks
The next step in the process is the drilling of marble stone using pneumatic steel drillers and down-the-hole drillers. The former one is suitable for horizontal, vertical, and inclined drilling process. On the other hand, the latter is fit for making vertical holes in marble rocks.

Primary cuts
Applying primary cuts is the third step for cutting giant-size marble blocks through a vertical hole drilling method. These blocks are procured using the diamond wire machine.

Hydraulic cushions
It is the fourth step in the quarrying process that starts after primary cuts. Here, a steel pushing bag is put in primary cut gaps.

Lifting and transportation
The last step exercised in the process of marble manufacturing at a marble quarry is lifting and transportation of big marble blocks to marble processing factories. Here, cranes carry raw, big blocks and put them on trucks.

quarry
Green marble blocks at marble quarry in India
green marble quarry
Green marble quarry

Factory process

After the completion of the first process of marble quarrying at marble quarries in India, the second process of marble manufacturing starts at the factory. Here unloading of trucks and cutting of marble stone products in the form of blocks take place.

Gantry crane

When trucks reach a factory, the process of unloading the truck starts. Here, gantry cranes unload the truck at factories.

Multiwire cutting machines

Apart from unloading trucks, the activity of cutting marble blocks into slabs is also done using multiwire cutting machines. These machines work faster and help in reducing manual work

Marble Cutting
Marble cutting (L) and marble processing at marble factories (R)
Marble Manufacture

Polishing

The final step in the marble manufacturing process is stone polishing. The last process relates to the polishing of the upper surface of the marble slabs and tiles with the help of marble polishing. This process helps you get smooth and functional stone surfaces for wall and floor décor. Popular marble finishes in India contain polished, lepatora, bush-hammered, leather, honed, antique, and brushed choices.

Marble polishing process
Marble polishing using machines

There are lots of marble quarries and marble processing units in India. These quarries produce rough stone blocks and processing units yield smooth and ready-to-use marble slabs, countertops, and tiles in customized shapes and designs. B2B buyers can opt for their choice of white, green, or black marble options and get on-time delivery of final products from an ISO-certified Indian marble supplier.